What we do
Integrated EPC Deliverables
- Multi-discipline engineering / integrated teams
- In-house Purchasing/procurement/expediting
- Project Controls
- Document Control
- Inspection Test Plans (ITPs) for tagged equipment
- Quality Management System Manual and Work Processes
- Continuous Improvement Teams are actively updating CAS Engineering QA Standards & work process
- Construction Management
- Function Testing, Commissioning and Start-up Support
Front End Engineering & Design
- Multi-discipline engineering and design teams
- Process engineering
- E/I engineering and design
- Mechanical engineering and design
- C/S engineering and design
- Automation
- TIC estimating
- FEED continuity offers significant project efficiencies
- Compressor Control Upgrades
- Safety Instrumented Systems Evaluation/Design
Instrument, Electrical, & Control Systems
- Engineering
- Design
- Drafting
- Programming / Configuration
- Graphics Design
- Advance Controls
- Quality Assurance / Quality Control
- Training
- Maintenance
- Projects
Specialty Services Provided:
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- Detailed Design / Microstation and AutoCad
- Detailed Graphic Design
- System Implementation / Commission / Start-up
- Hot Cutover
- Troubleshooting
- Factory Acceptance Testing (FAT)
- Loop Sell Testing
- Site Acceptance Testing (SAT)
- Acceptance Testing
- DCS Control Upgrades / DCS Conversions
- PLC Shutdowns / Interlock Systems
Process Engineering
- FEED Packages
- Detailed Engineering and Design
- Process Troubleshooting
- Advance Controls
- Process Simulation/Process Optimization
Specialty Services Provided:
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- Simulation / Optimization of Unit Operations or an Entire Facility
- Case Studies for Alternative Design Economic Evaluations
- Case Studies for Optimization Existing Assets
- Case Studies for Feedstock Economic Evaluation
- Simulations to Design / Optimize Control Instrumentation
- Simulations to Establish KPI’s / KPI Ranges
- PSM Compliance Activities
- PSV Studies
- Flare Studies
- PSM Document Review/Assessment
Simulation/Evaluation/Design Software Used:
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- Aspen Engineering Suite V9
- Aspen HYSYS
- Aspen Plus
- Aspen Economic Evaluation
- Aspen EDR
- Aspen Energy Analyzer
- Aspen Flare Analyzer
- Aspen PROII to HYSYS Converter
- Aspen Sulsim Converter
Mechanical/Piping/C&S EPC Services
- The CAS Mechanical/Piping/C&S strategy is to provide high-quality EPC services as a unique business model:
- Fast track project execution
- Mechanical/Piping small capital projects up to $5M TIC
- Debottleneck, revamp, and turnaround projects
- CAS has expertise with fast track small capital projects
- CADWorx 3D modeling capabilities
Protective Systems
- Protective System Concept and Scope Development
- Process Hazard Analysis and Allocation
- Independent Protection Layer (IPL) Optimization (Individual / Aggregate)
- Safety, Environmental, & Asset Protective System / Function Design
- Testing System Development
- Work Process Integration
- Testing Execution / Management
- Protective Systems Training
Specialty Services Provided:
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- Safety Requirements Specification (SRS) Development / Modification
- Safety Integrity Level (SIL) Calculation Creation / Optimization
- Safety Instrumented System (SIS) Verification / Validation
- Burner Management System (BMS) Development / Modification
- Proof & Logic Test Procedure Writing / Execution
- Functional Safety Assessments (FSA)
- Computerized Maintenance Management System (CMMS) Integration
- Mechanical Integrity (MI) Program Integration
- FAT & SAT Creation / Management / Reporting
- Controls, Alarms, & Interlocks Design / Optimization
- In-plant / Offsite Customer Tailored Training
Project Controls
- Project Controls
- Deliverables Based Engineering Estimate
- Weekly/Monthly Progress Reports
- Planned vs. Actual Project Graphs (Man-hour/Headcount, Cost, Progress)
- Earned Value Metrics (AACEI Recommended Practices)
- Primavera P6 Scheduling (CPM) for Engineering and Construction
- CAS Change Management Process
In-Plant Services
- Our In-Plant (nested) employees are an essential part of our business.
- CAS takes pride in providing in-plant employees possessing specific skillsets requested by our clientele (technical and non-technical)
- Full-time In-Plant Manager and recruiter supporting our clientele and employees
- CAS offers in-office support for all in-plant employees with direct access to technical support
- Quick response to clients’ needs without regard to size or duration of assignment
- Resume’ database containing qualified candidates of all disciplines